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Accurate
Grain Drying Made Simple with Calc-U-Dri Moisture/Matic
If you are like most farmers who have continuous-flow
grain dryers, you have always wanted a dryer control which
would automatically adjust roller speed for the fluctuating
grain moisture.
Now
you can have such a control with DMC's Calc-U-Dri Moisture/Matic
grain drying control.*
Calc-U-Dri
was introduced in 1986 as a grain drying control for in-bin,
continuous flow systems. Farmers with out-of-bin continuous
flow dryers asked for a similar grain drying control for their
dryers. DMC engineers went to work and developed the Calc-U-Dri
Moisture/Matic.
*The Calc-U-Dri Moisture/Matic is patented.
Patent No. 4916830 and 5144755 |
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Models
available to meet everyone's needs
DMC's
Calc-U-Dri Moisture/Matic has four models from which to choose.
Standard Model: As shown in the photo below.
Works
with all continuous flow dryers - with or without SCR drive.
Calc-U-Dri
Moisture/Matic works with continuous flow dryers with SCR
drives. For dryers without SCR drives, it is necessary to
use an inverter to drive the metering roll motor* along with
the Calc-U-Dri Moisture/Matic.
* Single phase dryers require changing to a
three phase drive motor.
Calc-U-Dri
Moisture/Matic
pays for itself
Calc-U-Dri Moisture/Matic will upgrade your continuous
flow dryer control to the most modern, up-to-date system available.
This system has the capability to increase dryer capacity,
save money by not overdrying grain like you used to do (thus
saving fuel) and by having less grain shrinkage. Ask your
DMC dealer about Calc-U-Dri Moisture/Matic today! |
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Here's
how it works:
After connecting the Calc-U-Dri Moisture/Matic
to your dryer, simply...
1.
Adjust the potentiometer on the Moisture/Matic the same as
you did on your dryer.
2.
Dial in the desired moisture to come out of the dryer.
It's
basically that simple.
As grain moisture increases above the desired moisture (as
determined by the operator), the metering roll speed slows
to allow the grain to dry further. As grain moisture falls
below the desired moisture, the metering rolls speed up to
cut down the drying time.
The Calc-U-Dri Moisture/Matic works 24 hours per day, adjusting
your grain dryer to the grain being dried. |
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Component
definitions
The following descriptions are of the Calc-U-Dri
Moisture/Matic (as shown above).
Liquid Crystal Display shows these three things:
1. Grain Moisture
2. Grain Temperature
3. Moisture Limit
(set point)
Moisture Limit Adjustment Knob: Turn this knob
to change moisture limit (set point)
Moisture Offset: Use to adjust moisture readout
for grains other than corn, and use to calibrate to another
moisture tester if desired.
Push to read Temperature Button: Push this button
and grain temperature is shown on the Liquid Crystal Display.
Push to set Moisture Limit Button: Push this
button and turn the Moisture Limit Adjustment Knob to change
the moisture limit (set point).
D.C. Volt Meter: Measures the D.C. voltage going
to the D.C. metering roll motor.
Main Speed Control: This adjustable control
varies the speed of the D.C. metering roll motor. When connected,
this control replaces the variable control on the dryer.
High Speed/Low Speed Light: These lights indicate
when D.C. variable speed motor is in its high speed or low
speed.
Auto/Monitor Switch: In automatic, the Calc-U-Dri
controls the speed of the metering rolls. In manual, the Calc-U-Dri
merely serves as a monitor to the grain being discharged.
2 AMP Fuse: Fuse Protection for the Calc-U-Dri.
Control Power Light: Lights up when power is
to the Calc-U-Dri.
On/Off Switch: Flip up for power on, or down
for power off.
Printer: For a detailed analysis for the drying
operation. Displays the following information: (see below
for sample printer readout)
a. Date
b. Moisture Limit
c. Bin Number
d. Relative
Humidity
e. Moisture
Offset
f. Plenum
Temperature
g. Time of
Moisture Samples
h. Machine
Status - i.e. automatic or monitor
i. Grain Moisture
j. Grain Temperature
k. Ambient
Temperature
l. Average
Grain Moisture |
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Special
model for rice farmers
Rice
farmers face a special situation in drying rice. Since rice
cannot become too hot during the drying process, there is
a model of the Calc-U-Dri Moisture/Matic that has a temperature
override protection.
If the temperature of the rice is below 100 degrees, this
Calc-U-Dri Moisture/Matic works the same as other Moisture/Matic's,
i.e. the operator dials in a desired moisture level to which
the rice is to be dried and the Calc-U-Dri slows or speeds
up the metering rolls depending on the moisture of the rice.
When the temperature of the rice reaches 100 degrees, the
Calc-U-Dri Moisture/Matic automatically overrides its moisture
control and unloads the drier at high speed until the temperature
of the rice falls below 100 degrees. The moisture control
function again takes over drying the rice to the desired moisture
control.
When the application is for rice, make sure to request the
Calc-U-Dri Moisture/Matic with temperature override for rice.
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