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  DMC Calc-U-Dri Retrofits
 

Why hasn't someone made this before?
Grain Flow RetrofitDMC recognized the need for more efficient dryer controls. A solution was visualized and DMC went after it. Five years of research and development went into making a drying system control unparalleled anywhere. Unique electronic circuitry make Calc-U-Dri the most accurate and reliable direct moisture sensing control available for in-bin continuous flow grain drying at an affordable price.

If you have a Grain Flow system, there is a Calc-U-Dri Retrofit for you. New retrofits are constantly becoming available. For out-of-bin dryers, ask your DMC dealer if a Calc-U-Dri retrofit is available for you.

*U.S. Patent No. 4,916,830

 

Special Features:
• On-delay timer
Three (3) seconds before the Grain Flow starts, the Calc-U-Dri starts the take-away system, minimizing peak power loads.

• Sensor Location
Location of the Calc-U-Dri sensor in the discharge auger makes it the only moisture monitor that accurately checks the moisture content of every bushel of grain being discharged. Wall mounted sensors can monitor only in their immediate area.

• Off-delay timer
The take-away system continues to run 20 seconds after the Grain Flow stops discharging grain, emptying the take-away system of grain.

• Universal usage
Use with all grains in all environmental conditions. Adjustable drying periods on the Calc-U-Dri allow for accurate use with all grains in all types of weather.

• No special equipment
Solid State electronics eliminate the need for special equipment or buildings to house the unit. The Calc-U-Dri is designed to be operated in the farm environment.

             

 
             
  The Calc-U-Dri "Let's You Go to Bed at Night."
Calc-U-Dri Moisture Sensor
Five years of research and development have resulted in a drying system control unparalleled anywhere. Unique electronic circuitry make the Calc-U-Dri the most accurate and reliable direct moisture sensing control for in-bin, continuous flow grain drying at an affordable price.

How many times have you thought it would be nice to set the desired grain moisture on your dryer, then walk away and not worry about it because you know your grain will be properly dried? Calc-U-Dri provides this assurance.

Here's how it works:
1. Turn the power on
2. Turn all switches to automatic
3. Push start button
4. Dial desired moisture


Immediately on start up the Calc-U-Dri automatically allows the grain to dry from 15 to 60 minutes (the operator chooses the initial drying period depending upon the amount of moisture to be removed from the grain). This is followed by a two minute discharge period when grain moisture is sampled as the grain is emptied from the bin.

Calc-U-Dri sensorAs grain passes over the Calc-U-Dri sensor located in the discharge tube, every bushel of grain is checked for moisture content. If moisture is 0.3% higher than set point (the selected moisture content set by the operator), the Calc-U-Dri goes back into another drying period. If lower, the Calc-U-Dri allows the Grain Flow to continue to discharge grain until moisture levels increase to 0.3% above set point when the Calc-U-Dri stops the discharge of grain and goes back into a drying period for additional drying.
 
               

   
               
 

Calc-U-Dri Operations Flow Chart
Calc-U-Dri Operations Flow Chart
In the drying period, grain is dryed to the desired moisture. This time is manually adjustable. In the sample period, the unit will auger out grain for two minutes. At the end of the two minute sample, the Calc-U-Dri continues to discharge grain. Or if the grain is not dry, it selects a drying time based on the grain moisture of the sample. If the grain is dryer than the moisture limit set point, the Calc-U-Dri will auger out grain until wet grain is sensed. At this time, it goes back to the drying period.

 

For added convenience add the DMC Calc-U-Dri chart recorder
Chart Recorder
• Records, in graph form, sampled and discharged grain moisture, It is a convenient way to keep a record of grain condition as it is being transferred.

• Records drying intervals and lets you know how the Grain Flow is functioning.

• Can be placed anywhere, even in the house. No need to go outside to check your grain drying system.

• Comes with a weather and dust proof case. Inclimate weather, dust or dirt are no problem.

• Uses pressure sensitive paper. Do not worry about ink running out. Any pointed object can be used to make notes on the paper. You do not need a pen or pencil.

• Records one hour per inch whether drying or discharging so you will not get lost in the paper shuffle, but yet it is easy to read.

• Can be used to calculate capacity of the system for a given time period.

 
         

 
             
  Calc-U-Dri Components
• Push to read Temperature:
Push this button and grain temperature reads out on the digital display.
• Push to set Moisture Limit:
Push this button and turn the Moisture Limit Adjustment knob to select set point (the desired grain moisture content). Moisture set point will read out on the display.
• Moisture Offset:
Dial the percentage of moisture that is to be adjusted to the
moisture readout. Then turn the Moisture Offset knob to add or subtract. Calc-U-Dri Drying Cycle Features TableThis amount will be added to or subtracted from the moisture readout.
• Auto/Manual Switch:

Allows the Calc-U-Dri to be operated in automatic or manual modes.
• Control Power Switch:
On/off power switch for the Calc-U-Dri
• Start/Stop Button:
Starts or stops the Calc-U-Dri
• Sample Indicator Lamp:
Lights up when the two minute sample is being taken.
• Drying Time Adjustment:

Set the initial drying time from 15 to 60 minutes. The Calc-U-Dri will automatically double or triple drying time (of whatever position set) depending on grain moisture content.
• Take-Away Auger Power Switches:
Allows take-away equipment to be run manually, automatically, or turned off.
• Electronic Sensor:
Mounted in the discharge auger tube, the sensor dielectronically measures grain moisture content in every bushel of discharged grain. Temperature is compensated for automatically to give an accurate moisture reading. Most other sensors only measure grain or air temperature.
 
               
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P.O. Box 20 | 1004 E. Illinois St. | Assumption, IL 62510 USA | Phone: 217.226.5100
DMC is a division of the GSI Group


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